Robot-mounted winding system processing a composite pressure-vessel structure
04 — ROBOTIC TAPE WINDING

Automated Tape Winding

One robotic platform for compaction-based and tension-based winding — from rapid thermoset pipes to engineered Type V tanks, thermoplastic rotor sleeves, isogrids and non-axisymmetric structures.

2 Modes
COMPACTION + TENSION
Up to 1000 N
TENSION MODE PRETENSION
Laser or humm3
THERMOPLASTIC HEATING
AddPath
ROBOT + POSITIONER MOTION
Real robot-mounted AFP-XS producing a Type V composite tankRecorded production runWatch full run →
THE SYSTEM

Two winding modes, one machine

Compaction-based winding enables in-situ thermoplastic consolidation and finite-fiber control. Tension mode raises throughput and pretensions material for tanks, pipes and tubes.

Real AFP system winding a composite pressure vessel in the Addcomposites lab
THE GEOMETRY

Beyond a surface of revolution

Stop and restart tapes for selective reinforcement, build isogrids without unnecessary mass, and wind non-axisymmetric shapes with precise fiber orientation under AddPath control.

MATERIAL COMPATIBILITY
Towpreg
THERMOSET / THERMOPLASTIC
Thermoset
PREPREG TAPE
Thermoplastic
PREPREG TAPE
Dry Fiber
RESIN-FREE
SYSTEM SPECIFICATIONS

What to check before you call

Robot brandsKUKA, ABB, FANUC, Kawasaki, Yaskawa
ModesCompaction-based or tension-based winding
HeatingLaser or humm3, selected around the material
StructuresType V tanks, pipes, tubes, motor sleeves, isogrids, non-axisymmetric parts
MaterialsThermoset and thermoplastic tape systems
Robot, positioner, heating, compaction or tension mode and tooling are configured around the part, material and required rate.
WHAT HAPPENS ON THE CALL
01
Vessel or structure geometry
02
Material system and tape format
03
Compaction, tension and quality targets
04
Robot, positioner, heating and tooling
05
Required rate and commissioning date
Configure the winding cell around the structure
REQUEST A FEASIBILITY CALL →
AUTOMATED TAPE WINDING · THERMOPLASTIC ENERGY STORAGE · TYPE V TANKS · MOTOR SLEEVES